Detailed Product Description for Nickel Sintered Mesh
Product Overview: Nickel sintered mesh is a porous metal material created by compressing and sintering multiple layers of nickel metal mesh at high temperatures. It is widely used in various industries such as petrochemical, pharmaceutical, food processing, and aerospace due to its excellent mechanical strength, thermal resistance, and corrosion resistance. The mesh’s multi-layer structure offers uniform pore distribution and superior permeability, making it ideal for precise filtration and separation processes.
Manufacturing Process: Nickel sintered mesh is produced by stacking and sintering multiple layers of nickel metal mesh with different mesh counts. Depending on specific application requirements, the mesh can be customized with 2 to 6 layers to achieve the desired filtration accuracy and mechanical properties. The use of high-purity nickel (N6) or nickel alloys like Inconel ensures exceptional durability and performance.
Key Features:
- High Strength and Stability: The multi-layered sintered structure provides the mesh with outstanding mechanical strength, allowing it to maintain stability even under high pressure conditions.
- High Temperature Resistance: Nickel materials offer excellent thermal stability, with the ability to withstand temperatures up to 1000°C, making the mesh suitable for use in extreme heat environments.
- Exceptional Corrosion Resistance: High-purity nickel and nickel alloys are highly resistant to acids, alkalis, and other corrosive media, making the mesh ideal for use in harsh environments such as seawater desalination and acid filtration.
- Uniform Pore Structure: The precise sintering process results in a uniform pore structure, ensuring efficient filtration and fluid distribution.
- Customization Options: The nickel sintered mesh can be customized with 2 to 6 layers of different mesh counts, as well as various shapes and sizes, including round, square, and rectangular, to meet the specific needs of different applications.
- Easy Regeneration and Cleaning: The robust structure and chemical stability of nickel sintered mesh allow for easy regeneration and cleaning, thereby extending the product’s service life and reducing maintenance costs.
Applications:
- Petrochemical Industry: Used for precision filtration in oil and gas processing to ensure product purity.
- Chemical Industry: Suitable for filtering various acids, alkalis, and solvents in demanding chemical processes.
- Pharmaceutical and Food Processing: Employed in the production process to filter liquids and gases with high purity requirements, ensuring product safety.
- Aerospace: Utilized in high-temperature, high-pressure environments for precise filtration and separation.
- Metallurgical Industry: Applied in the purification of molten metals at high temperatures.
Product Specifications:
- Material: High-purity nickel (N6) or nickel alloy (e.g., Inconel)
- Layers: 2 to 6 layers (customizable)
- Thickness: 0.2mm to 8mm
- Mesh Count: Customizable according to client requirements
- Dimensions: Customizable based on client specifications
- Shapes: Round, square, rectangular, and other custom shapes
Conclusion: Nickel sintered mesh is an ideal filtration material for a wide range of industrial applications due to its high strength, thermal resistance, corrosion resistance, and customizable multi-layer structure. We offer flexible customization options, including the number of sintered layers, mesh count, shape, and size, to meet the specific needs of various filtration and separation processes
Introducing HUIRUI: A Pioneer in Wire Mesh Manufacturing
HUIRUI stands out as a beacon of excellence in the wire mesh industry, backed by a legacy of 20 years. Our credentials include:
- ISO9001 Certified Expertise: Our factory, certified to the highest international standards, showcases our commitment to quality.
- Robust Infrastructure: With a strong financial foundation of 20 million yuan in fixed assets, our facility is equipped to handle large-scale operations.
- Skilled Workforce: Our team of 80 dedicated employees, including two specialized R&D departments, drives innovation and quality in everything we do.
- Diverse Product Range: We are leading manufacturers and exporters of Foam Nickel, Nickel Mesh, Stainless Steel Woven Mesh, and a variety of other wire mesh products.
- Global Reach: Our products have made their mark in over 30 countries, attesting to our global appeal and reliability.
- Comprehensive Solutions Provider: Beyond manufacturing, we offer holistic solutions encompassing drawing design, logistics, and technical supervision, making us a professional global supplier.
Product Offerings from HuiRui
1. What nickel material do you use?
Answer: We use N6 grade nickel, renowned for its quality and reliability in manufacturing foam nickel products.
2. Can you provide special sizes or shapes? Can you provide samples?
Answer: Absolutely, we support customization in various specifications to meet your unique requirements. Additionally, we are pleased to provide free samples for your evaluation.
3. What is the minimum order quantity?
Answer: Our minimum order quantity is quite flexible – you can order as little as one piece measuring 200x300mm, catering to both large and small scale requirements.
4. Are you a manufacturer?
Answer: Yes, we are a manufacturer specializing in foam nickel, nickel mesh, stainless steel mesh, and other woven nets. We possess world-class mesh production expertise and primarily adhere to ISO standards, although we can also accommodate ASTM standards when needed.
5. How long is your delivery time?
Answer: Our delivery time is highly efficient. If the goods or samples are in stock, it generally takes only 2 days. For customized orders, the delivery period ranges from 7 to 30 days, depending on the quantity and product specifications.
6. Are you close to the seaport?
Answer: Yes, our location is a significant advantage as we are near one of the world’s largest ports. This proximity facilitates efficient and convenient export of our products globally.
